Application Specific Products

Enhance Your Manufacturing Efficiency with the Electronic Production Counter

Our advanced Electronic Production Counter is tailored to optimize assembly line and manufacturing operations. Equipped with powerful features, it ensures accurate monitoring of production progress and targets.

Key Features:

• Dual Display: Our Production Display unit showcases both target and actual production data, including the current item or product code for a comprehensive overview.

• Seamless Communication: Utilizes an industry-standard 3-wire serial communications interface, connecting the Encoder Console and display units effortlessly.

• Flexible Target Entry: Set target data manually using the Encoder Console or import it from an HMI computer through a standard serial communications interface.

• Real-time Data Integration: Access real-time data like actual speed and production from PLC or DCS equipment via various interfaces such as analogue output, asynchronous serial interface, and pulse output.

• Custom Information: Additional details like time/date, temperature, humidity readings, running hours, and more can be incorporated into the display upon request.

• Multiple Displays: Supports multiple slave production display units, allowing comprehensive monitoring across the manufacturing floor.

• Flexible Installation: Designed for wall-mount or ceiling-hung installation, ensuring adaptability to your facility's layout.

• Reliable Power: Operates efficiently on 220VAC Mains power supply, providing consistent performance.

• Tailored Solutions: Our system can be customized to meet your unique application-specific requirements.

Improve your manufacturing efficiency and streamline operations with our Electronic Production Counter, a sophisticated solution for accurate and dynamic production management.

Efficient Two-Digit Count-Up Timer and Control System

The DMT-202A is a specialized two-digit count-up timer designed to regulate time-based machine operations effectively. Its primary function is to limit operation duration by automatically cutting power to the machine after a predetermined time has passed. The front panel features a numeric display that continually shows the accumulated time, incrementing each minute the machine is active. While the timer counts up to a maximum of 99 minutes, you can easily pre-program specific durations ranging from 1 to 99 minutes.

Key Features:

• Auxiliary Inputs: Equipped with two voltage-free contact inputs. One is connected to a remote pushbutton switch for timer reset or resumption. The other input interfaces with an electro-mechanical actuator's dry-contact output to detect machine status.

• User-Friendly Controls: Local pushbutton switches on the timer unit allow convenient duration setting. Preset limits are stored in internal memory for comparison with running time.

• Reliable Memory: Time values are constantly stored in non-volatile memory, ensuring data integrity even during power failures. Upon power restoration, the timer automatically restores the last saved time values.

• Audible Alert: An integrated piezo buzzer emits a pulsating, loud tone when the preset or maximum time limit is reached. This audible alert is perfect for noisy environments like factories or production lines.

• External Load Control: The timer's relay output enables on/off control of external AC loads, enhancing operational flexibility.

• Efficient Wiring: AC Mains supply, remote reset pushbutton, machine run detection interface, and external load control wires are easily connected to the timer unit via multi-conductor wire harnesses.

Experience precise control over time-based machine operations with the DMT-202A Two-Digit Count-Up Timer and Control System. Its advanced features make it an indispensable tool for optimizing machine usage while ensuring operational safety.

Enhance Efficiency with Digital Machine Operation Timer

The Digital Machine Operation Timer is designed to enhance factory machine performance assessment and operator efficiency in tasks like piston-based welding electrode extrusion. This system integrates with existing sensors, monitoring the machine's usage time, loading process duration, load count, and instances of loading delays.

Comprising the TCB-311A Timer Control Box and MOD-314B Machine Operation Time Display, this system offers real-time insights. The display unit showcases crucial information, such as start and end times, total machine operation time, accumulated loading time, remaining countdown for loading limit, delay occurrences, and load count. An additional Stop Incident Display (STD-533B) records and displays machine stop durations.

Key Features:

• Comprehensive Display: MOD-314B provides operators with an overview of key parameters, including machine usage and loading details, aiding better decision-making and performance evaluation

• Operator Interface: TCB-311A facilitates log in/out functions, offering operators control and access. It accurately times operations based on external mechanical sensors and electrical actuators

• Customization: The control box allows setting time of day, adjusting preset loading time limits, configuring alarm modes, durations, and resetting stop time records

• Data Preservation: Battery-backed real-time clock and memory in the control box ensure continuous timekeeping and data retention even during power interruptions

• Incident Tracking: STD-533B records and displays stop durations, providing insights into machine stoppages and helping in identifying inefficiencies

• Efficient Monitoring: The system promotes continuous monitoring, offering valuable insights into machine usage, operator efficiency, and potential bottlenecks

Boost operational efficiency and gain valuable insights with the Digital Machine Operation Timer. This comprehensive system empowers operators, supervisors, and management to optimize processes and enhance overall productivity.